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What are the main uses of Diisobutyl Adipate (DIBA)?
Diisobutyl adipate (DIBA) has a wide range of main uses. In the field of industry, it is often used as a plasticizer. Plasticizers can make polymer materials have better flexibility, plasticity and processing properties. DIBA is applied to polyvinyl chloride (PVC) products, such as film, artificial leather, cable material, etc., which can reduce the hardness of PVC and greatly increase its flexibility, making it more suitable for various application scenarios.
In the coating industry, DIBA also has its uses. It can be used as a solvent and co-solvent to help paint components dissolve and disperse, optimize the application performance of coatings, such as leveling, coating, etc. And it can improve the gloss and durability of coatings, making the coatings more beautiful and durable after film formation.
Furthermore, in the ink industry, DIBA is also indispensable. It can be used as a solvent and diluent for inks, adjusting the viscosity and drying speed of inks, making the inks easier to transfer and adhere to the printing substrate during the printing process, thereby improving the printing quality.
In the fragrance industry, DIBA can be used as a solvent for fragrances because of its certain solubility and relatively stable chemical properties, which helps the fragrances to disperse and evaporate better, making the aroma more uniform and lasting.
In summary, diisobutyl adipate (DIBA) plays an important role in plasticizers, coatings, inks, fragrances and other industrial fields, and is of great significance for the performance optimization and application expansion of related products.
What are the chemical properties of Diisobutyl Adipate (DIBA)?
The chemical properties of diisobutyladipate (DIBA) are particularly important, which is related to its use and characteristics. This substance has high chemical stability, and it is not easy to chemically react with common substances under normal conditions. It can maintain its own structure intact in many environments.
DIBA has a low melting point, about -70 ° C. This property allows it to maintain a liquid state in low temperature environments, and is used in applications where low temperature fluidity is required. The boiling point is higher, reaching about 245 ° C. This high boiling point makes it not volatile under normal temperature conditions and can exist stably in the system.
Its solubility is also characteristic, and it can be soluble in a variety of organic solvents, such as ethanol, ether, etc., but it is difficult to dissolve in water. This solubility gives it the possibility of application in coatings, inks and other industries. It can effectively dissolve resins and other ingredients, so that coatings can be uniformly coated and product quality can be improved.
DIBA contains an ester group in its molecular structure, and this chemical group gives it the possibility of hydrolysis. Although it has good chemical stability, under strong acid or alkali and high temperature environment, the ester group will hydrolyze to form adipic acid and isobutanol. However, under normal use and storage conditions, the hydrolysis reaction is extremely slow, which has a slight impact on its performance.
In addition, DIBA has certain flexibility and plasticity. Adding it to polymer materials such as polyvinyl chloride (PVC) can enhance the flexibility and plasticity of materials, improve processing properties, and make products easier to form. At the same time, it can enhance the low-temperature impact resistance of materials and broaden their application range.
What are the precautions for using Diisobutyl Adipate (DIBA)?
Diisobutyl adipate (DIBA) is a commonly used chemical product. When using it, many matters need to be paid attention to.
First, it is related to safety protection. Although this substance is not highly toxic, it may also be harmful to the human body when exposed to it. If it comes into contact with the skin or causes skin irritation, it is necessary to wear suitable protective clothing and protective gloves when operating to prevent skin contact. If it does not enter the eyes carefully, it may irritate the eyes. Rinse with plenty of water immediately and seek medical attention in time. The operating environment should also be well ventilated to avoid inhaling its volatile gas to prevent respiratory tract irritation.
Second, about storage conditions. DIBA should be stored in a cool, dry and ventilated place. Keep away from fire and heat sources. Because of its flammability, it will encounter open flames, hot topics or cause combustion hazards. The storage place should be equipped with suitable materials to contain leaks in case of accidental leakage.
Third, it involves usage specifications. During use, it should be operated according to specific process requirements and operating procedures. Precisely control the usage amount to avoid improper dosage affecting product quality or causing other problems. After use, properly dispose of the remaining DIBA, and must not be dumped at will to prevent environmental pollution. At the same time, for equipment using DIBA, regular inspection and maintenance should be carried out to ensure the normal operation of the equipment and prevent accidents such as leakage due to equipment failure.
In conclusion, when using DIBA, all aspects of safety, storage, and standardized use cannot be ignored, so as to ensure the safety and order of the production process and the guarantee of product quality.
What is the manufacturing process of Diisobutyl Adipate (DIBA)?
DIBA, that is, diisobutyl adipate. Although the method of its preparation has not been detailed in ancient times, it can be roughly deduced today.
To make DIBA, adipic acid and isobutanol are often used as raw materials. First put an appropriate amount of adipic acid in the reactor, which needs to be temperature-resistant and have good mixing properties. Then, pour in isobutanol in proportion. The ratio of the two is accurate, which is related to the quality and quantity of the product, and must be accurately measured.
In order to promote the reaction between the two, a catalyst is often used. Acid catalysts such as sulfuric acid can increase the rate of reaction. However, acid is used as a catalyst, and the subsequent treatment is slightly complicated. There are also new catalysts such as solid acids that are replaced, which are easy to separate and have little corrosion to equipment.
When reacting, it is necessary to control the temperature. At the beginning, the temperature is slowly raised to allow the material to blend and start the reaction. Usually the reaction temperature is between 120 and 160 degrees Celsius. If the temperature is too low, the reaction will be delayed; if the temperature is too high, side reactions may occur, resulting in impure products. At the same time, stir at a constant speed with a mixer to make the reactants fully contact and promote uniform reaction.
After the reaction is completed, the product contains unreacted raw materials, catalysts and by-products. First, by the method of neutralization, the acid catalyst is neutralized with alkali solution to make it neutral. After distillation, DIBA is separated according to the different boiling points of each substance. Unreacted isobutanol can be recycled and reused to save materials.
The DIBA obtained by distillation, or containing trace impurities, needs to be rectified to make the purity reach the required standard. In this way, high-purity diisobutyl adipate can be obtained to suit the needs of different industries.
What are the advantages of Diisobutyl Adipate (DIBA) over other similar products?
Diisobutyl adipate (DIBA) has many advantages over other analogs.
First, DIBA has good solubility. It can be quickly dissolved in many organic solvents, so that it can be evenly mixed with various components when formulating various formulations. For example, in the production of paints, it can be quickly miscible with resins, pigments, etc., so that the texture of the paint is uniform. When applied, it can also be spread evenly, the film formation is smooth, and there is no appearance of mottling. Compared with other analogs, or the solubility is slightly lower, and it takes more effort to prepare to achieve a uniform state. DIBA takes the lead here.
Second, the volatility of DIBA is appropriate. It is neither too volatile, causing rapid dissipation during processing, affecting product performance; nor too difficult to evaporate, remaining in the finished product to produce odor or affecting subsequent processes such as drying and curing of the product. Taking ink production as an example, DIBA can ensure that the ink evaporates in an appropriate amount of solvent during printing, so that the ink dries and adheres to the substrate in a timely manner, without the risk of clogging the printing plate due to excessive drying, nor the risk of staining due to excessive drying. And other similar substances, or due to improper volatility, often make the drying condition of the ink difficult to control.
Third, DIBA has good low temperature performance. It can still maintain its fluidity and flexibility in a low temperature environment. In rubber products, even in cold places, rubber products with DIBA added can still remain soft and flexible, and are not easy to crack. On the other hand, other analogs may become hard and brittle at low temperatures, resulting in a significant decrease in product performance and limited application range.
Fourth, DIBA has good chemical stability. Under normal temperature and general chemical environment, it is not easy to chemically react with surrounding substances, which can ensure the long-term stability of the performance of its products. For example, in plastic products, it can keep the original physical and chemical properties of plastic products for a long time, and is not easy to rapidly age and deteriorate due to environmental factors. Some analogs, on the other hand, have poor chemical stability, or may cause product performance deterioration due to slight chemical action.